FLIGHT® 403P-2 Series
FLIGHT® 403P-2 Series
Maximized Plastic LPBF Production speed & Turn-over rate With FLIGHT® Technology Dual-laser Configuration
Showcasing FLIGHT® Technology Dual-laser Configuration
Schraffur is one of the first machine manufacturers to develop production-targeted industrial LPBF solutions using robust Fiber Lasers. Developed to address the requirements of industrial-scale series production using LPBF technology, increasing the manufacturing turn-over rate and accelerating the product-to-market cycles, the dual-laser configuration for FLIGHT® technology takes advantage of two powerful 300-watt Fiber lasers and two dynamic optical systems, creating two ultra-fine laser spots with fast scanning speed of up to 20m/s (66ft/s) for each.
Industrial Applications with FLIGHT® 403P-2 Series
TPU Helmet for 2022 Winter Olympic Bobsled Team
- Machine: FLIGHT® HT403P-2 Dual-laser system
- Material: Wanhua Chemical Group, WF-PU95AB TPU material
- Build Time: 2 helmet linings produced in 7.5 hours
The bobsled helmet lining is fabricated with Wanhua Chemical’s specialized TPU material developed for the superb performance under the extreme temperature and produced by Schraffur’s dual-laser FLIGHT® Technology to achieve greatly improved impact strength, fully customized design, and accelerated design to manufacturing process.
Automotive Fuse Box
- Machine: FLIGHT® HT403P-2
- Material: FS3300PA-F (PA12 with carbon black)
- Partner: Huilian 3D
This object of interest is a Fuse box used in passenger automotive functional verification. Featured with complicated detail structures like snaps and slots, the prototyping production of the fuse box requires multiple machining-assembly process with traditional manufacturing. Using FLIGHT® Technology Dual-laser system, Huilian 3D is able to produce high-quality parts and achieve accelerated manufacturing process from design iteration to functional prototyping.
FLIGHT® 403P Series Technical Data
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TECHNICAL DATA
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FLIGHT® SS403P-H-2
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FLIGHT® HT403P-H-2
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External Dimensions (L×W×H)
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2540×1370×2225 mm (100.0×53.9×87.6 in)
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Build Cylinder Size1（L×W×H）
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400×400×540 mm ( 15.7 × 15.7 × 21.3 in )
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Net Weight
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Approx. 3100 kg (6834.3 lb)
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Laser Type
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Fiber Laser, 2×300W
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Scanner
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High-precision three-axis galvo system
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Layer Thickness
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0.06 - 0.3 mm ( 0.0024-0.0118 in )
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Scanning Speed
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Max. 20 m/s ( 65.6 ft/s )
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Max. Chamber Temperature
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190°C ( 374 ℉ )
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220°C ( 428 ℉ )
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Thermal Field Control
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Eight-zone heater & intelligent temperature control systems
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Temperature Regulation
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Continuous real-time build surface temperature monitoring & optimization
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Operating System
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64 bit Windows 10
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Comprehensive Software
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BuildStar, MakeStar®
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Data File Format
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STL
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Key Software Features
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Open machine key parameters, real-time build parameter modification, three-dimensional visualization, diagnostic function
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Inert Gas Protection
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Nitrogen
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Power Supply
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EUR/China: 400V±10%, 3~/N/PE, 50/60Hz, 32A
US: transformer sold with machine |
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Operating Ambient Temperature
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22 - 28 °C ( 71.6-82.4 ℉ )
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Materials
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FS3200PA-F, FS3201PA-F, FS3401GB-F, FS6140GF-F, WANFAB-PU95AB, Ultrasint® TPU 88A black, LUVOSINT® TPU X92A-1064 WT, Ultrasint® PA11 Black, more materials to come
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