403P Series
403P Series
Flagship Plastic LPBF Production System tried & trusted by global industrial users
Introducing 403P Series
The 403P series is Schraffur’s flagship production polymer system. The 403P Series is offered in multiple configurations ranging from our education system to our high-temperature-capable configuration. Enhanced temperature shielding, laser power and thermal controls enable the 403P series to meet needs from value-based prototyping to full production of polymer parts.
Industrial Applications with 403P Series
MANN + HUMMEL Intake Pipe for Passenger Vehicle Engine System
- Machine: HS403P
- Material: FS3300PA (PA12)
- Size: 600 x 156 x 72 mm
- Build Time: 18 hours including 3D printing & assembly
This intake pipe part required a fast design iteration for functional testing by the customer. Features a large size of 600mm (23.6 inches) with a new customized locking mechanism design, the functional prototyping part is able to be 3D printed in one single day, and shows excellent strength, good resistance under temperature, humidity and chemical corrosion conditions. Compared to the traditional process, the 403P produced part also helped saving investment in toolmaking while significantly reduced lead time.
FAW-Volkswagen Bumper Guide Brackets
- Machine: HT403P
- Material: FS3300PA (PA12)
- Build Time: 14 Hours for 30 pieces
The brackets for bumper guides required a small batch of 30 pieces for functional testing, this quantity is challenging using silicone molds due to the complicated process of manufacturing, time consumed, and high cost of tool-making and manual labor. Compared to traditional silicon molding, the plastic laser sintering process achieved design to physical part time of only 14 hours compared to 78 hours, and a total of 72% production cost saving, of which the labor cost decreased from 1000 USD to only 60 USD.
Henvvei Customized After-Market Automotive Lighting
- Machine: SS403P
- Material: FS3300PA (PA12)
- Size: 80 mm Diameter each
- Build Time: 48 pieces produced in 48 hours
The Luneburg lens design features a multi-layered structure within an extreme compacted volume, with varied layer thickness and many detailed features to offer different electromagnetic wave refraction by each layer. Using Schraffur 3D printing technology Rhosoon is able to significantly reduce design-to-market time, and simplify the manufacturing process by additively producing the complex antennas structure with fine detail resolution and quality control. It also enables Rhosoon to develop highly customized 3D printed antennas designs to best suit each application’s needs.
403P Series Technical Data
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TECHNICAL DATA
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HS403P-H
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SS403P-H
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HT403P-H
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External Dimensions (L×W×H)
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2540×1370×2225 mm (100.0×53.9×87.6 in)
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Build Cylinder Size1（L×W×H）
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400×400×540 mm ( 15.7 × 15.7 × 21.3 in )
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Net Weight
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Approx. 3100 kg (6834.3 lb)
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Laser Type
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CO2 Laser, 1×55W
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CO2 Laser, 1×100W
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Scanner
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High-precision three-axis galvo system
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High-precision threeaxis digital galvo system
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Layer Thickness
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0.06 - 0.3 mm ( 0.0024-0.0118 in )
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Max. Chamber Temperature
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190°C ( 374 ℉ )
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220°C ( 428 ℉ )
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Thermal Field Control
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Eight-zone heater & intelligent temperature control systems
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Temperature Regulation
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Continuous real-time build surface temperature monitoring & optimization
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Operating System
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64 bit Windows 10
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Comprehensive Software
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BuildStar, MakeStar®
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Data File Format
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STL
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Key Software Features
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Open machine key parameters, real-time build parameter modification, three-dimensional visualization, diagnostic function
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Inert Gas Protection
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Nitrogen
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Power Supply
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EUR/China: 400V±10%, 3~/N/PE, 50/60Hz, 32A
US: transformer sold with machine |
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Operating Ambient Temperature
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22 - 28 °C ( 71.6-82.4 ℉ )
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Materials
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FS3300PA, FS3401GB, FS4100PA, FS3150CF, FS3250MF, Ultrasint® PP GB X01, FS1092A-TPU, FS1088A-TPU, WANFAB-PU95AB, Ultrasint® TPU 88A black, more materials to come
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